Hi Jim
I have made up the infill piece by laying the van out as a bed then wedging the infill cushions between the two front seats and measuring the height required to get them to sit at the right height. I then got some 12mm ply, 4 hinges and 2 stays (to stop it folding) from Focus/B&Q. The infill piece is basically made up of 3 pieces of ply that fold up when not in use and stores in the same area as the large table. I have the photos of the infill piece from another persons van but he's away at the moment and not answering emails so I can't tell you the official dimensions but mine are as follows:
Top piece 275mm wide x 900mm long x 12mm ply
Front of van end piece (sits just up onto the raised area of floor in the cab) 275mm wide x 300mm long x 12mm ply
Back end piece (roughly speaking ends up sitting at the back of the front seats) 275mm wide x 405mm long x 12mm ply
This makes the infill piece seem lop sided but the front sits up on the raised part of the cab floor as described therefore the whole thing levels out. On the top piece I screwed two 275mm x 20mm x 40mm battens on the underside to stop the fold down pieces hinging too far back.
If you want the photos of the infill piece the other chap has (it's the original) I can forward them to you so you get an idea of the general assembly of it, then copy my dimensions. I also have a rough outline drawing I can email to you too as I can't seem to add it to this post.
Regards Phil
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