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Subject Topic: black smoke on vw passat
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12/10/2015 at 8:57pm
 Location: Ilkeston near derby
 Outfit: eldiss avante
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Hi, any techies out there? got a vw pssat 2004 1.9tdi 130, recently had a new cat fitted and a reconned turbo, and i seem to be getting a lot of black smoke, more so when accelerating and turbo kicks in,its a bit embarrasing, tried running some injector cleaner through, but no different. got 200,000 on clock but engines got plenty of power, it does seem worse after i had the recon turbo fitted

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you are only as old as the woman you feel.


12/10/2015 at 9:11pm
 Location: None Entered
 Outfit: Volvo V60 & Swift Challenger 565
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Try looking for any air leaks on the induction side, just a small leak can upset things as the unit will over-fuel to try to compensate.


12/10/2015 at 9:28pm
 Location: Worcestershire
 Outfit: Defender 90 and MyWay Voyager Raid
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Blocked air filter?

-------------
Love a lot. Trust a few. But ALWAYS paddle your own canoe!!
Minds are like parachutes:- They only function when they are open!!!
Those who talk don't know.
Those who know don't talk.


13/10/2015 at 6:00am
 Location: Cleveland
 Outfit: Swift select 164
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I had the same problem on a mondeo, twas a split in the pipe on the induction side.


13/10/2015 at 7:12pm
 Location: Northumberland
 Outfit: Knaus Sudwind 550 TK
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A reconditioned turbo - why??

What went wrong with the last one??

I ask this because if your last one went 'in style' as I call it, it may have sent (dumped) oil through the rest of the system (pipes etc) and the excess smoke could be just the new turbo sucking the gunk through and burning it off...

You may have oil in the intercooler too, and you may need that cleaning out too....


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Damned if I do...

Damned if I don't!!!!


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13/10/2015 at 7:28pm
 Location: Ilkeston near derby
 Outfit: eldiss avante
View petra8315's Profile View Profile   Reply to petra8315 Reply   Quote petra8315 Quote  
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Quote: Originally posted by GCMS2012 on 13/10/2015
origanal turbo was whistliing and over boosting according to midland turbo's at Bulwell
A reconditioned turbo - why??

What went wrong with the last one??

I ask this because if your last one went 'in style' as I call it, it may have sent (dumped) oil through the rest of the system (pipes etc) and the excess smoke could be just the new turbo sucking the gunk through and burning it off...

You may have oil in the intercooler too, and you may need that cleaning out too....






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you are only as old as the woman you feel.


13/10/2015 at 7:29pm
 Location: Ilkeston near derby
 Outfit: eldiss avante
View petra8315's Profile View Profile   Reply to petra8315 Reply   Quote petra8315 Quote  
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Quote: Originally posted by Johnnie Boy on 13/10/2015
I had the same problem on a mondeo, twas a split in the pipe on the induction side.


was that a split vacuum pipe


-------------
you are only as old as the woman you feel.


13/10/2015 at 7:30pm
 Location: Ilkeston near derby
 Outfit: eldiss avante
View petra8315's Profile View Profile   Reply to petra8315 Reply   Quote petra8315 Quote  
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Quote: Originally posted by mattlad on 12/10/2015
Blocked air filter?


had full service


-------------
you are only as old as the woman you feel.


13/10/2015 at 7:36pm
 Location: Ilkeston near derby
 Outfit: eldiss avante
View petra8315's Profile View Profile   Reply to petra8315 Reply   Quote petra8315 Quote  
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thanks for your replies, had new turbo fitted as other one was whistleing very loud and was told by Midland turbo's of Bulwell nottingham, that it was over boosting, had a local garage fit me a reconditioned one from midand turbo and seems to smoke more now,it s3eems very powerfull and only smokes when under load and the turbo kicks in, but its embarrassing to drive it and feel like i am lookig at the rear view mirror all the time, and driving like a nun

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you are only as old as the woman you feel.


13/10/2015 at 7:40pm
 Location: Cleveland
 Outfit: Swift select 164
View Johnnie Boy's Profile View Profile   Reply to Johnnie Boy Reply   Quote Johnnie Boy Quote  
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Quote: Originally posted by petra8315 on 13/10/2015
Quote: Originally posted by Johnnie Boy on 13/10/2015I had the same problem on a mondeo, twas a split in the pipe on the induction side.

was that a split vacuum pipe




It was the pipe between EGR and intercooler, common problem on a mk 3 Mondeo



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13/10/2015 at 7:51pm
 Location: Ilkeston near derby
 Outfit: eldiss avante
View petra8315's Profile View Profile   Reply to petra8315 Reply   Quote petra8315 Quote  
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Quote: Originally posted by Johnnie Boy on 13/10/2015
Quote: Originally posted by petra8315 on 13/10/2015
Quote: Originally posted by Johnnie Boy on 13/10/2015I had the same problem on a mondeo, twas a split in the pipe on the induction side.
was that a split vacuum pipe




It was the pipe between EGR and intercooler, common problem on a mk 3 Mondeo
Thanks jonnyboy, sorry to ask but you say the induction side, is that pipes between the air filter and the turbo, the pipes that are not under pressure






-------------
you are only as old as the woman you feel.


13/10/2015 at 7:55pm
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hi 100 pc egr valve needs cleaning some people block them off but its not a good idea cheers .tom


13/10/2015 at 8:11pm
 Location: Ilkeston near derby
 Outfit: eldiss avante
View petra8315's Profile View Profile   Reply to petra8315 Reply   Quote petra8315 Quote  
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Quote: Originally posted by MITIE1 on 13/10/2015
hi 100 pc egr valve needs cleaning some people block them off but its not a good idea cheers .tom



Tom the garage that fitted the turbo say they had cleaned the egr valve out thats why i have'nt botthered lookin there

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you are only as old as the woman you feel.


13/10/2015 at 8:44pm
 Location: Cleveland
 Outfit: Swift select 164
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Quote: Originally posted by petra8315 on 13/10/2015
Quote: Originally posted by Johnnie Boy on 13/10/2015
Quote: Originally posted by petra8315 on 13/10/2015
Quote: Originally posted by Johnnie Boy on 13/10/2015I had the same problem on a mondeo, twas a split in the pipe on the induction side.
was that a split vacuum pipe



It was the pipe between EGR and intercooler, common problem on a mk 3 Mondeo
Thanks jonnyboy, sorry to ask but you say the induction side, is that pipes between the air filter and the turbo, the pipes that are not under pressure








On the Mondeo it was the pipe after the intercooler (under pressure)



13/10/2015 at 10:27pm
 Location: Worcestershire
 Outfit: Defender 90 and MyWay Voyager Raid
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Quote: Originally posted by petra8315 on 13/10/2015
Quote: Originally posted by mattlad on 12/10/2015Blocked air filter?


had full service




I've got a wardrobe full of t-shirts, you won't believe the number of times that I have seen things that should have been done or replaced on a service, but haven't.....



-------------
Love a lot. Trust a few. But ALWAYS paddle your own canoe!!
Minds are like parachutes:- They only function when they are open!!!
Those who talk don't know.
Those who know don't talk.


13/10/2015 at 10:42pm
 Location: Worcestershire
 Outfit: Defender 90 and MyWay Voyager Raid
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Quote: Originally posted by petra8315 on 13/10/2015
thanks for your replies, had new turbo fitted as other one was whistleing very loud and was told by Midland turbo's of Bulwell nottingham, that it was over boosting, had a local garage fit me a reconditioned one from midand turbo and seems to smoke more now,it s3eems very powerfull and only smokes when under load and the turbo kicks in, but its embarrassing to drive it and feel like i am lookig at the rear view mirror all the time, and driving like a nun



We had a Vauxhall Vivaro van in with a blown turbo, the oil seals had gone and in spite of cleaning out the intercooler and inlet manifold it took ages for the smoke to clear.

Another vehicle we had in was an Alfa Romeo 147 that came in with a complaint that it was whistling, in that case it had a blown turbo that turned out to be a symptom of another fault that turned out to be a split hose, causing the turbo to fail.

Moral of the story? Was the turbo failure a cause or a symptom?



-------------
Love a lot. Trust a few. But ALWAYS paddle your own canoe!!
Minds are like parachutes:- They only function when they are open!!!
Those who talk don't know.
Those who know don't talk.



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