A sealed ball bearing needs to be pressed in because the tolerance of the external diameter of the outer bearing case and the inner diameter of the housing will be exactly the same so it's a size to size fit. It has to be this way so that the bearing remains secured with the heat transfer that takes place during the expansion of the bearing. However, it can be done manually but you need a piece of steel that fits on the outer casing and tap the bearing in lightly with a heavy mallet at various points to make sure that it goes in vertically. You have to keep pausing and inspecting the bearing to see if it starts to tip which is hard to rectify if it goes wrong so it's important to keep it straight. When the bearing is fully pressed in you will hear a difference in the sound. With a press operation, the bearing is guaranteed to be pressed in vertically all the way so there would be no issues with the bearing tipping at any point during the process.
Have you managed to source replacement bearings the right size? When I went to do this I found Caddy had used their own unique axle size, so I contacted Towsure and they supply an entire new axle with bearings for about £65, easy job to replace.
Quote: Originally posted by tango55 on 12/4/2023
A sealed ball bearing needs to be pressed in because the tolerance of the external diameter of the outer bearing case and the inner diameter of the housing will be exactly the same so it's a size to size fit. It has to be this way so that the bearing remains secured with the heat transfer that takes place during the expansion of the bearing. However, it can be done manually but you need a piece of steel that fits on the outer casing and tap the bearing in lightly with a heavy mallet at various points to make sure that it goes in vertically. You have to keep pausing and inspecting the bearing to see if it starts to tip which is hard to rectify if it goes wrong so it's important to keep it straight. When the bearing is fully pressed in you will hear a difference in the sound. With a press operation, the bearing is guaranteed to be pressed in vertically all the way so there would be no issues with the bearing tipping at any point during the process.
Thanks again Tango, I'm fine with inserting the bearings, it's more the castle nut tightening which has got me on this one. Torque it (given the fact that torquing it to 50nm in its current state stopped the hub from rotating) or adjusting it like you would with a taper bearing - but is that necessary with pressed in bearings?
Quote: Originally posted by Lukeledge on 12/4/2023
Have you managed to source replacement bearings the right size? When I went to do this I found Caddy had used their own unique axle size, so I contacted Towsure and they supply an entire new axle with bearings for about £65, easy job to replace.
Yes, the bearings mine has are 6204-2rs which are quite a common bearing. Chances are this trailer might have already had either the hubs or the axle replaced. I'd read that Caddy's used a bespoke size, like you say, so was expecting to see that when I took a look at the hub.
Job done today. Got a hub puller to get the hubs off. One hub came off with one bearing attached (the other stayed on the axle) so was the easier of the two to do as it was simpler getting the bearing out of the hub. The other side came off with both bearings in the hub so was a bit more difficult to remove the first bearing - managed to get a bar through the hole in one bearing and tap the other side out!
Once out and after a clean up of the hubs and axles, everything went together easy enough. I purchased a shaft collar which was 46mm OD and 35mm ID so was ideal for placing over the bearings to tap them home, and they all tapped home without any issues 😀. The hub and bearing assemblies then slid back onto the cleaned up axles easily enough.
For tightening, I tightened the nuts until I could feel the slightest bit of resistance in rotation, then backed the nut off and redid it finger tight, then back off to the nearest cotter pin hole. Everything spinning freely - and quietly 🤫 🤣.
Could anybody tell me how important the new pvc dust caps are that I've put on. I know that they're to keep water, dirt etc out but that's only protecting the bearings on the outside of the axles, the inner bearings don't have a cover, just the seal that came with the bearing. Is a sealed bearing sealed well enough for that purpose?