Joined: 19/6/2004 Diamond Member
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To replace the whole window? I think you'd need to put the tent up, to get the window taut, then equip yourself with a curved sewing needle (any haberdashery shop). Or a patient helper to pass the needle in and out to you. I don't think you'll be able to get a sewing machine arm far enough in to the tent to access the window area, though if you have a long arm model it might be worth a go.
I would look at it first to see whether the patch would look better in the inside or the outside. My gut feeling would be inside, to get the raw edges out of sight. Cut the section oversize, pin into the window with safety pins (no, don't trim out the edges of the old one yet) and attach with close running stitches at least an inch from the edge, if possible. Use a polyster thread and remember these stitches are going to be structural and have to take the force of the wind, like any other part of the flysheet. Keep the patch smooth. Trim to an overlap at the seams then whipstitch the edges down into the seam stitches on the inside. Go outside, trim the excess damaged mesh off without cutting into the new mesh and leaving a good loose edge all round. Whipstitch or herringbone stitch the edge in to keep it flat. Seam seal the tent seam where you stitched into it, leave to dry for 24 hours before packing up tent.
Sounds a faff but that's how I would do it and it would be as strong as the original. Don't glue or velcro it....as soon as the wind started shaking the flysheet around the patch would fall off. Unless very tiny holes of course. I've repaired mesh panels in cotton canvas tents like this (we all used to repair our mega-expensive frame tents till they fell apart from old age!) and it worked very well.
Another place you can get mesh is Pennine Fabrics.
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