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We have the older Harford XL and have always had this problem. I compalned when we first bought it as the inner seemed 'skew whiff' and didn't fit the outer. The replacemenht was mariganlly better...but still not perfect.  We find that if we erect the inner then put the outer on....peg down loosely and then shake the whole thing...it does tend to form a better 'shape'.  However, if it's erected on uneven ground it doesn't seem to fare well at all and seems to make the problem worse.  it's just a case of tweaking I'm afraid.

That said, the tent has been up in ALL weathers, never leaked, never blown down, always solid and still going strong after 5 years.