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Subject Topic: cascade mk2 burner module Post Reply Post New Topic
09/7/2007 at 8:33pm
 Location: barton upon humber
 Outfit: 
View leelandy's Profile View Profile   Reply to leelandy Reply   Quote leelandy Quote  
Joined: 01/1/2007

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has any one changed these ? do you have to remove the full unit ? or can it be changed in place . mine is just clicking no clunk from gas solenoid . there is gas up to the back of the heater but after 10 seconds or so the red light comes straight on . please help many thanks lee

 



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wynster cygnus 8
gelert utah 4+4
ford transit tourneo minibus
mardon meridion 14/2


09/7/2007 at 9:20pm
 Location: Lancashire
 Outfit: Caravan now Sold
View michael's Profile View Profile   Reply to michael Reply   Quote michael Quote  
Joined: 30/6/2002

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hi you need gary for this one

http://www.arcsystems.biz[:o)]



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the only silly question is the one you do not ask.


10/7/2007 at 12:39am
 Location: None Entered
 Outfit: http: www.arcsystems.biz
View arc systems's Profile View Profile   Reply to arc systems Reply   Quote arc systems Quote  
Joined: 02/12/2003

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No you don't have to remove the whole heater, the module come out and replaced in three minutes


10/7/2007 at 6:29pm
 Location: barton upon humber
 Outfit: 
View leelandy's Profile View Profile   Reply to leelandy Reply   Quote leelandy Quote  
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do you have to take exterior cover of ?

 



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wynster cygnus 8
gelert utah 4+4
ford transit tourneo minibus
mardon meridion 14/2


10/7/2007 at 7:30pm
 Location: None Entered
 Outfit: http: www.arcsystems.biz
View arc systems's Profile View Profile   Reply to arc systems Reply   Quote arc systems Quote  
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You are disconnecting a gas seal so first switch the gas off. If your in any doubt, get a competent person to do this for you

To remove the burner module first remove the outer plastic cover and the inner aluminium plate under that. This will expose the burner and gas valve to it's the right, in  the bottom right hand corner under the gas valve you will find two 'cross-head' Pozi-drive screws looking at you, unscrew these and the module pulls out.

It may not want to come and this means the black box lid inside the van has popped open, you will need to go inside an squeeze it shut while pushing to get it started through the hole. Once out you can un-plug it and replace with the new one.

Lastly and importantly, as it's held on the right, it will hang to the left, before final tightening of the screws then,  you will need to lift the left hand end of the burner a little to make sure the bracket and seal at the back is as high as it can go and parallel to the recess in which it fits.

Finish tightening the screws, switch on the gas and test briefly, (no more than 30seconds), without replacing the covers, after gas has come through, make sure it lights more or less instantly and burns with a bright blue flame. Any orange flecks in a blue flame is normal and will soon reduce, any yellow lasy flame is incorrect albeit the wind will cause this without the covers so for test purposes protect the flame with a suitable shield.

 



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10/7/2007 at 8:01pm
 Location: barton upon humber
 Outfit: 
View leelandy's Profile View Profile   Reply to leelandy Reply   Quote leelandy Quote  
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thanks very much as you was replying to me i took the covers of. typical been a mechanic all my tools are at work including my no.2 pozi drive screw driver and dont wat to risk rounding them with a phillips lol . i am comftable with working with gas as i do it all the time on lpg converted cars (not a daft lad lol ) so thats the job off for  another night as a trip to work costs me £5.40 in toll charges on the humber bridge . many thanks lee

 



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wynster cygnus 8
gelert utah 4+4
ford transit tourneo minibus
mardon meridion 14/2


11/7/2007 at 12:04am
 Location: None Entered
 Outfit: http: www.arcsystems.biz
View arc systems's Profile View Profile   Reply to arc systems Reply   Quote arc systems Quote  
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 I get your drift but I always think of who else might read something that is not competent?!


11/7/2007 at 10:35pm
 Location: notts
 Outfit: mazda bongo
View sad mad fitter's Profile View Profile   Reply to sad mad fitter Reply   Quote sad mad fitter Quote  
Joined: 13/6/2004

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hi leelandy, do you still get the bikes up there once a year?????????????


12/7/2007 at 8:24pm
 Location: barton upon humber
 Outfit: 
View leelandy's Profile View Profile   Reply to leelandy Reply   Quote leelandy Quote  
Joined: 01/1/2007

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yes im affraid so it was last night has it happens !! its the first time i have been only moved to barton last september ! what a night bikes as far as the eye can see

 



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wynster cygnus 8
gelert utah 4+4
ford transit tourneo minibus
mardon meridion 14/2



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