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Subject Topic: Crimping a AL-KO Breakaway Cable Post Reply Post New Topic
26/6/2009 at 6:59pm
 Location: North West
 Outfit: Elddis Avante 554
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I need to replace the breakaway cable, how do I go about crimping the lug round at the mounting point on the handbrake?
Its a genuine Al-KO cable.


26/6/2009 at 7:41pm
 Location: Bristol
 Outfit: Lunar Conquest 544 a
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I would use 2 of these click_here , loop the cable and then double clamp it .
Note you should choose the right size for the wire your clamping .

atb

Wizard



26/6/2009 at 10:24pm
 Location: Midlands
 Outfit: Mondeo Avondale Gram
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When i bought my cable it came with one of those.



27/6/2009 at 9:36am
 Location: North West
 Outfit: Elddis Avante 554
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Its a genuine al-ko cable and it looks like the ring that fits onto the bottom of the handbrake needs crimped to close it.

Its one like this


27/6/2009 at 12:04pm
 Location: Scotland
 Outfit: Mondeo 2.0Auto 1994 Fleetwood Garland
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I used a set of pliers to close the ring over with no problem. I think that you just need to close it enough so that it wont fall off.


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27/6/2009 at 6:10pm
 Location: North West
 Outfit: Elddis Avante 554
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I ending up changing it for one with a ring.

I tried using pliers and even a mini vice, but it would not close up.

Anyway atleast I am sorted now


27/6/2009 at 6:32pm
 Location: 
 Outfit: 
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the ring / mounting , needs to be able to break when the hand brake is pulled on due to unhitching an two points , when you use u bolt clamps it could stay connected to the towball causing it to bend the mounting point/ break the hitch assembly or allow the van to be draged by the car , .

the way we fit them is to do them in a mini vice ,

the ncc / ntta also recomends you use genuine parts , not oem ones have not been tested , and might either break correctly or cope with the force needed to put the brakes on fully


27/6/2009 at 7:54pm
 Location: North West
 Outfit: Elddis Avante 554
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I will get it replaced with a genuine part when it gets serviced

It does allow the brake to come on as I tested that.


28/6/2009 at 10:18am
 Location: Pink Panther Country (Co Durham)
 Outfit: Avondale perle argos supreme
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Ive done them for over 8 yrs & all ive ever used to close the loop is a good pair of mole grips, i set the grips to size then clamp the loop, then release the grips turn 1/2 a turn tighter, then regrip the loop, i do this several times until its fully closed up & can't come off.

The cable will snap once the handbrake is pulled on, theres no way it will keep the caravan attached to the car, i can't count the number of times ive seen snapped cables, some caused when the van comes off the car, but many when the owner has unhitched & forgot to remove it, usually when they are dropping it off for service.

My worry is the new 13 pin sockets, the older 12n & 12s plugs just push in so they come straight out without damage, but the new 13 pin socket fits like a standard light bulb, you push in & turn, then the flip lid also locks onto a peg, I havent yet seen if it gets damaged in that situation.

Keith



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N.E. Leisure products Registered Northern Distributor for Purpleline, Truma & Powrtouch. I supply, fit & repair the full range of motor movers at your door to single & twin axle models, contact me for details, free help always given. www.neleisureproducts.co.uk neleisure@sky.com


28/6/2009 at 11:29am
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the answer to that keith is easy , unplug before you unhitch , lorry drivers do this without problems everytime


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28/6/2009 at 5:39pm
 Location: Pink Panther Country (Co Durham)
 Outfit: Avondale perle argos supreme
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No nick, i mean if it comes off while travelling down the road, will it break the plug or socket.

Keith



-------------
N.E. Leisure products Registered Northern Distributor for Purpleline, Truma & Powrtouch. I supply, fit & repair the full range of motor movers at your door to single & twin axle models, contact me for details, free help always given. www.neleisureproducts.co.uk neleisure@sky.com


28/6/2009 at 6:26pm
 Location: 
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ah . none broken yet here , only consern is the thickness of the wire on cars ,


07/4/2015 at 11:08pm
 Location: Leicestershire
 Outfit: Swift Classic Pirouette
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Had van come off at weekend, breakaway cable didn't snap but straightened out the ring end that's attached to handbrake. Handbrake didn't come on. Also the 13 pin plug pulled out of socket and there was no damage to that. We had just left home, happened round the corner and was doing approx 10 mph


08/4/2015 at 7:45am
 Location: North Essex
 Outfit: Caravelair Alba 400
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Do you know why it came off & do you know how to prevent it happening again?



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