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Subject Topic: lightweight wood Post Reply Post New Topic
28/8/2009 at 11:02am
 Location: West Lothian
 Outfit: Kia Ceed & Adria Altea 542 DK
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Hi ohh wise ones..

I wish to do some alteration to my new Adria as it could do with some changes to suit my families way of using the van.  One of the biggest problems is the location of the TV.  I would like to put a foldable shelf in to hold the TV in a place where we actually want it.  The issue I have is the I want to look like it was part of the van.

I am pretty good with my hands (so the OH says) and given the correct material I know I produce a top quality job, but where can I get lightweight (honeycomb centre) wood for caravans.

Cheers



-------------
If you Don't ask, you Don't get..............
Easter    - Alton Towers
May       - Aveniemore
Summer    - South West London (theme parks all Around)
September - Not Sure
October   - Blackpool (Yet more Theme parks and attractions
Life is a Roller coaster and we will be on loads this year...


28/8/2009 at 4:02pm
 Location: Scotland
 Outfit: Mondeo 2.0Auto 1994 Fleetwood Garland
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I have never come across the type of wood you are asking for but you could make some.

Most of the wooden facings in caravans are thin plywood with a vinyl covering...something like fablon (available from B&Q) If you cut two pieces of 3mm ply to the right size and glue some strips of wood round the edges, you could glue some rigid insulation board (also from B&Q) to fill the panel and stick the top on the sandwich. Cover with fablon and it will be spot on!

That is probably how I would do it, but check any glue is compatible with the insulation on a piece of scrap. Some glues would melt the insulation board.


28/8/2009 at 5:35pm
 Location: None Entered
 Outfit: Subaru Outback + Pageant Magenta
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Joined: 19/8/2009

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I don't know about Adrias but most modern caravans have very little real wood visible - it's usually photo veneer and textured man-made laminates.

Use plywood, drill lots of holes for lightness and then laminate a surface / veneer of your choice.

The older tubed TVs were quite heavy, even in smaller sizes, whereas recent LCD TVs are much lighter - depending how you have the shelf supported, it may sag. It took me three attempts using 18mm MDF with most of the centre cut out laminated with 6mm MDF as I wasn't bothered enough about appearance to use real wood.


28/8/2009 at 9:53pm
 Location: None Entered
 Outfit: None Entered
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The wood used in most modern caravans is usually 12mm or 8mm ply.  This is much lighter than standard ply.  You may be able to get some of the right finish from Magnum at Grimsby or O'Leary Motorhomes at Hull.  Alternatively, you can use 3mm ply with lath for the core.

http://www.magnummotorhomes.co.uk/

http://www.olearymotorhomes.co.uk/

Mike

 

 



29/8/2009 at 6:00pm
 Location: Lancashire
 Outfit: Caravan now Sold
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if you find scrap yard for caravans they will have plenty of wood structures you can make one from.

Breakers



-------------
the only silly question is the one you do not ask.


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29/8/2009 at 9:00pm
 Location: Brum Brum
 Outfit: Avondale 480 frontera 2.2 DTI
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failing that try an old door as most have that honey comb centre


31/8/2009 at 10:07am
 Location: West Lothian
 Outfit: Kia Ceed & Adria Altea 542 DK
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Thanks for replies folks.

I like the idea of ply with a vinyl covering.  I see how this would work.  I also like the idea of drilling hole through to make it lighter.

If this doesn't work I will look at breakers.

I was planning on using something like piano hinges to mount it and the support what do you think?

Cheers

Richard



-------------
If you Don't ask, you Don't get..............
Easter    - Alton Towers
May       - Aveniemore
Summer    - South West London (theme parks all Around)
September - Not Sure
October   - Blackpool (Yet more Theme parks and attractions
Life is a Roller coaster and we will be on loads this year...



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