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Hi Chalkie - I have had a similiar problem with the offside locker door on my Elddis Crusader. The problem was caused by the locker door becoming deformed due to it's length, and the fact that the locks are too far away from the corner. It should have been designed with three locks - one at each corner and one in the centre. As a result the door had a significant gap at each top corner, meaning the seal wasn't pushed up against the inner edge of the frame, so any rain running down the side of the 'van easily got inside.
After sealing it temporarily with silicon, a replacement was fitted by the dealer. When I went to collect it, I found that the new door was as bad, if not worse, a fit as the first one, and so wouldn't accept the repair. The dealer ordered yet another one, and this time, when I collected it, it seemed a good fit. But within three weeks of the work, while I was away (in early November 2009) I saw that this door had also started to deform at the corners, and once again there was a gap of some 12 mm or so, and accordingly, it rained and the rain came inside! The dealer's response was to fit a white profile above the door to deflect the rain away, but I wasn't satisfied with this - the "deflector" looked like an obvious "add-on", and the gap was still not covered to prevent rain ingress.
As I hadn't been able to use the locker door throughout last year whilst waiting for the repair (as I'd sealed it with silicon), and as I can access it easily enough under the offside fixed bed, I removed the "deflector", and decided to bite the bullet and fix it myself. At each corner I fastened a mild steel strap, about 10cm long and 1.5cm wide, pre-drilled, inside the locker door, using an existing screw on the inside of the door, and extended it up against the inside of the caravan above the closed door. I got someone to push the door tight against the frame before I tightened it, and now it holds the door closed properly, without any discernible gap. As a result the inner seal is now able to do what it is designed for, and keep out the rain. We've had plenty of heavy rain since, and I'm pleased to say it's been completely dry.
I could have continued to argue the case with the dealer, but the company supplying the doors - BCA - seem obviously unable to supply a door that, given the design, would keep its shape for any length of time. In the meantime, I was going to either get rain inside the 'van, or have to keep it sealed up with silicon or tape! Now I have peace of mind with a nice rain-proof door, and a dry 'van!
The irony is that the corresponding door on the nearside is much better fit and quality - never been a problem and that's the one usually inside the awning!
Sorry for the long post, but hope it gives you some assistance!
regards,
Al.
------------- Al.
It's nice to be nice.....
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