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Subject Topic: pin holes in aluminium Post Reply Post New Topic
13/10/2013 at 7:49pm
 Location: ripon north yorks
 Outfit: autotrail comanche coachbuild
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I have purchased jb weld epoxy resin to do the repairs.Probably a silly question but are repairs best done on outside of skin?

Cheers Dave


13/10/2013 at 8:16pm
 Location: Midlands
 Outfit: Mondeo Avondale Gram
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If there is corrosion on the inside then you need to treat that otherwise it will continue to eat its way through.



13/10/2013 at 9:05pm
 Location: ripon north yorks
 Outfit: autotrail comanche coachbuild
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The holes are from chemical reaction with damp timber from the inside, so treat from the inside after cleaning, fine sanding etc. ?
I have stripped rotten wood, it has revealed 4 pinholes, 3 in offside roof, 1 in rear wall. I can access them from either inside or outside, or both even, just unsure which is best having not done this type of repair before.


14/10/2013 at 8:05am
 Location: Hants
 Outfit: Fleetwood Heritage 640 EB & ML270
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You could bond some small plates (ally drinks can offcuts?) onto the inside of the damaged area with Sikaflex, then fair up the squeezed out stuff on the outside before it cures. Degrease it all with plenty of meths inside and out before you start and you should get a near invisible mend.


14/10/2013 at 8:15am
 Location: ripon north yorks
 Outfit: autotrail comanche coachbuild
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Thanks Al + Mel. Didmt think of that.


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14/10/2013 at 5:35pm
 Location: newton le willows
 Outfit: coachman geniuse
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Hi i had quite a few large holes in my roof,my friend and i tuck the boarding of from the front inside of the van to dry it all out,then when dried we sanded from outside and made the holes a little bigger,the holes where a little further back from the boarding we had taken off so could not treat from the inside without taking the boarding off completely in the middle of the van so we pumped soudle fixall into the hols and placed a large sheet of white plastic sheeting over the top stuck down with soudle,my friend was a big help fixing all the wood work back to finish the job from inside, looks as good as new now,if you would like to see the photos i posted them on this site under fix my roof on holidays good luck ged    

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ged vanden hoek


14/10/2013 at 10:19pm
 Location: Lancashire
 Outfit: Caravan now Sold
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Quote: Originally posted by dksniper on 13/10/2013
I have purchased jb weld epoxy resin to do the repairs.Probably a silly question but are repairs best done on outside of skin?

Cheers Dave
osmosis causing the pin holes needs to be sealed from the inside if possible.use a alloy plate and plenty of sealer.


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the only silly question is the one you do not ask.


15/10/2013 at 6:07pm
 Location: Cambs
 Outfit: Tin tent diddy tent BIG tent
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I'm not sure what you mean by the pin holes being caused by osmosis as I can not imagine osmosis happening through an impermeable membrane such as aluminium. Maybe I am missing something but I had always understood that the aluminium corrosion was a form of galvanic action due to water on the unprotected surface setting up a localised galvanic cell normally in the vicinity of a steel nail or staple.

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'A sure cure for sea-sickness is to sit under a tree'


15/10/2013 at 8:00pm
 Location: Worcestershire
 Outfit: Defender 90 and MyWay Voyager Raid
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Quote: Originally posted by Grampian91 on 13/10/2013
If there is corrosion on the inside then you need to treat that otherwise it will continue to eat its way through.





I'm sure the OP said it was aluminium. Aluminium oxide forms a very hard crust that will protect the metal underneath and prevent further corrosion.


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Love a lot. Trust a few. But ALWAYS paddle your own canoe!!
Minds are like parachutes:- They only function when they are open!!!
Those who talk don't know.
Those who know don't talk.


16/10/2013 at 10:09am
 Location: Lancashire
 Outfit: Caravan now Sold
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I'm not sure what you mean by the pin holes being caused by osmosis as I can not imagine osmosis happening through an impermeable membrane such as aluminium

yes any long standing damp on the inside of the van will look for a way out,hence the pin holes.



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the only silly question is the one you do not ask.


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16/10/2013 at 12:41pm
 Location: Cambs
 Outfit: Tin tent diddy tent BIG tent
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That is not osmosis - osmosis is the flow of a solvent (could be water) through a semi permeable membrane to equalise the osmotic pressure between two fluids. My memory of entropy and thermal dynamics is a bit faded but that is a basic summary of what happens.

I'm 99% sure the pin holes are caused by galvanic action but if I get a few minutes I will double check. Assuming galvanic action the only way to stop it is to prevent a cell forming and the obvious way is to exclude water and then as Mattlad says above the oxide of aluminium will form a protective layer on the surface.

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'A sure cure for sea-sickness is to sit under a tree'



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