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Subject Topic: bottom inside caravan door rotten Post Reply Post New Topic
Personcerijames
17/2/2014 at 9:57pm
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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Hi I have just bought an old adria optima and realised the inside of the door at the bottom is rotten. Can I replace the inner wood with 3mm ply or is it easyer to find a new door?
The outside of the door is aluminium I think. Any advice would be greatly appreciated as this is my first caravan.



PersonGrampian91
18/2/2014 at 1:17am
 Location: Midlands
 Outfit: Mondeo Avondale Gram View Grampian91's Profile View Profile   Reply to Grampian91 Reply   Quote Grampian91 Quote  
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Have you checked the surrounding frame?

If you look at the pictures in the repair section you will often find that small patch of damp they want to sort extends 10ft in every direction from the initial spot.

Sticking a bit of ply over may make the area look better. But will it be putting pack any strength lost through having rotten timber behind?

Have you found out why its rotten? Leaking somewhere?


Personmichael
18/2/2014 at 3:44am
 Location: Lancashire
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yes you can rebuild it with new wood panel.

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the only silly question is the one you do not ask.


Personcerijames
18/2/2014 at 5:41am
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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Hi Thanks for the replies.the damp just seems to be on the bottom of the door and there is evidence that the inside of the frame has been resealed with sealant. There is a very small hole in the outside of the door near the bottom. Perhaps that's how it got in. Will post pictures for future reference.
The wood in the door seems to be all the way through though


Personmichell8
18/2/2014 at 7:42am
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If it is the door itself that is rotten it will be probably easier to repair than find another door that fits. If the exterior alloy skin is punctured or corroded you can repair that with IsoponP40 from the back before replacing interior panel.


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Personcerijames
19/2/2014 at 10:15pm
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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Hi Thanks for the advice   replaced the rotten wood and put the trim back on. Will post finished pictures he is the pictures for before and after wood removal.



before


Personcerijames
19/2/2014 at 10:16pm
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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after


Personcerijames
19/2/2014 at 10:17pm
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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Sorry. Got the file names the wrong way round! Before if after and vice versa


PersonFrannyvan
20/2/2014 at 6:42am
 Location: Dorset
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You're better using Photobucket as you can add the picture in the text field. I can't access the photos

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xxxx


Personcerijames
20/2/2014 at 9:08am
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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Thanks for that. This seems to work. The inside is mostly polystyrene. Will post the finished article later. But the door is also bowed at the top (was already like this) so I'll need to attach some kind of catch at the top to pull it in. Will try our anyway.


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PersonFrannyvan
20/2/2014 at 10:02am
 Location: Dorset
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Looks a fairly easy fix.
What about those bow tie shaped catches that just swivel 90° to hold in place?

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xxxx


PersonFrannyvan
20/2/2014 at 10:05am
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What about filling the hole with some pu sealant that you use to stick the wood back and stick on a small piece of drinks can (suggested on here before by Al+mel) on the inside. Just stick a small badge, decal or reflector on the outside

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xxxx


Personcerijames
21/2/2014 at 9:39pm
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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That's a good idea Thanks a lot for the advice. Here's the door so far the Black stuff is outdoor sealant. Looks rough at the moment but should tidy up ok.


PersonFrannyvan
23/2/2014 at 6:35am
 Location: Dorset
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I would have personally used PU sealant, would have been a lot longer lasting and white. But you've done it now and is on the inside, so jobs a good 'un.

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xxxx


Personcerijames
23/2/2014 at 7:04am
 Location: Coedpoeth
 Outfit: adria optima 1980 View cerijames's Profile View Profile   Reply to cerijames Reply   Quote cerijames Quote  
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Yeah your probably right. Ah well not bad for my first attempt at caravan restoration! Will see how it fairs at easter.


PersonFrannyvan
23/2/2014 at 9:28am
 Location: Dorset
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I'm sure it'll hold fine. As I said it's on the inside so shouldn't be a problem.
If you use a PU sealant such as Sikaflex it's a brilliant adhesive, so can be used to stick batons and wallboard without the need for screws. it's also marine standard so highly waterproof and flexible.
You don't need to worry about the repair you've done, just handy to know in case you have any other damp repairs. I used a much cheaper PU18 sealant inside that was as good as Sikaflex and other people also recommend Soudal Fix-it-all.
I'll see if I have a picture of my repair. I have repaired the hole on the outside caused by water corroding the Alu on the inside (the inside is untreated so is oxidised by water) with Sikaflex but still looking for a badge or decal to cover it up, as quite a large patch.
Make sure you have found the source of water ingress, as the hole in the door might not be the culprit and maybe just corrosion like mine.

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xxxx



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