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Subject Topic: Ultraheat problems Post Reply Post New Topic
18/1/2016 at 5:29pm
 Location: Melton Mowbray Leicestershire
 Outfit: Avondale dart 556-6 2008
View Cdp1983's Profile View Profile   Reply to Cdp1983 Reply   Quote Cdp1983 Quote  
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Hi there,

I wonder if anyone has any advice,

Our truma ultra heat doesn't appear to working correctly. On the 2kw setting there is a luke warm heat coming from the heater/air blower and there is no difference between 1kw and 2kw.

We can hear relay clicking between the different settings but it doesn't effect the output.

Should the 2kw output give a good heat output ?

Any ideas of what the problem could be as we are getting fobed off where we purchased the caravan from as it's still under warranty?

Any help greatly appreciated

Thanks

Chris


18/1/2016 at 7:38pm
 Location: Near Alton Towers
 Outfit: Bailey Burgundy S7 H
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Hi Chris & welcome to the forum. Have you tried letting the heater get really hot? (even include the gas for best results) before putting the blower on at all, and then ramp it up fairly gently. This should work better for you, especially at this time of year.

Dave

-------------
Give a man a fish and he will eat for a day,
Teach a man to fish and you can get rid of him for a whole weekend.


18/1/2016 at 7:44pm
 Location: Melton Mowbray Leicestershire
 Outfit: Avondale dart 556-6 2008
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Hi Dave,

Thanks for the reply, will try that as well,

The electric heater doesn't seem to get more then past like warm just on the heater as well even on 2kw?

Thanks
chris


18/1/2016 at 10:14pm
 Location: SHROPSHIRE
 Outfit: Avondale argente 530 5
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Sounds like the temp limit switch gone.

-------------
LB Caravan Services
Mobile service and repairs
07902012609 / 01948662374


19/1/2016 at 6:30am
 Location: None Entered
 Outfit: http: www.arcsystems.biz
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While since I posted this overview and covers most things, in this case if it's working alright-ish on 500/1000, then it won't be a limit stat, it will be the very common problem of relays burning out.

The Ultraheat’s wattage settings are there so you can make use of low amperage hookups, ideally 500W for 6A, 1000W for 10A and 2000W for 16A hookups, their not there to adjust the temperature of the van.
(You could of course use 6A for 1000W and 10A for 2000W, however you will be very limited on what else you can use at the same time, remembering to switch down or off while boiling a kettle can help get the best use out of low amperage hook up’s)


The Ultraheat is thermostatically controlled, therefore the wattage used will simply mean the fire is heating for shorter or longer periods. Where the problems arise then is if the temperature control is not working correctly, this is often due to the heat from the elements directly affecting the sensor itself,. The sensor is within the control switch, depending then where the switch is installed, this means the heat of the fire can bring the temperature sensor up to that set on the dial directly and the elements switch off, you and the van are still cold but the sensors toasty and takes forever to cool before switching the fire back on!!
A few common bad places to find the switch are in the side of the wardrobe above the fire or in a bed box where blown air pipes run, or perhaps even behind where the TV sits so the heat from the back of the TV or it’s transformer warms it up!

Due to this and particularly overnight, it's become something of an urban myth to set it at 500w or 1000w, this or that number on the dial and fan speed setting. In truth what's happening is the available heat is not capable of reaching the set temperature so never switches off, it's a useful work around but not how it should work.
The real solution is to fit a ‘remote’ temperature sensor and attach it to the gas fires sensor, if a remote is already fitted, it to will usually react better if moved to this location.

Setting the fan on manual speed means the fan runs at this speed regardless of the amount of heat being produced, I would suggest manual fan is only for use without heat for cooling in summer, if infact it has a use?!
Setting the fan to ‘A’utomatic allows the heat produced to control the fan speed ‘up’ to the speed set on the dial, you can then, keep this set maximum low and therefore quiet, overnight perhaps?
Automatic means the fan will run slowly initially and speed up as the air passing through gets warmer, doing it this way allows heat and fan to be switched on together and doing away with waiting xx minutes as often suggested.

I would suggest as a start and during the day, the wattage selected is as high as the hook up allows and then fan speed set to maximum on Automatic.
This provides the maximum heat if required and the fans speed will respond to change in temperature, ie, fast when heat cycle is on and slow when heat is off.
After that you can fine tune to suit your own needs

Other heating problems concern the control board, the elements are switched on and off by relays and the contacts burn out, particularly the two 1kw relays. If this happens you may think you have it set to 2kw but only one element is working, finally perhaps leaving you with just 500w working when both 2kw and1kw settings no longer work.
(Note, relays will still be heard to ‘click’ but unless you have heat, their not working)
The 12v for control also comes from this board and the transformer sometimes packs up, apart from no heat, you will lose the green light in the switch if this happens
Also if no heat is forth coming, there are two safety thermostats which switch the power to the elements off if things to hot. The lower one set at 125C will automatically reset after cooling, the higher 175C stat will hold itself off until power is removed, you must then switch off the mains supply to the heater and then it will reset automatically after a few minutes when power can be restored.
The lower 125C stat can fail when hot but well before it’s set temperature, this will mimic a relay fault and the heating switch off before the set temperature on the dial is reached. However checking the stat for continuity when cold will show a perfect reading, only way to be sure is to change it.

Note; if either thermostat is faulty it won't be able to reset, if faulty it can sometimes show itself by the vans main RCD tripping, but not always.
My opinion is they are good quality, so likely cause of becoming damaged and faulty is vibration from out of balance and or over inflated tyres

Finally, the mains isolation ‘fused switch spur’ can loose it’s connection through the built in fuse, the fuse is not the problem but the fuse holders connections that seem to be the problem

The main control switch itself seems generally reliable but the odd one does fail, the fan control switch when set to ‘A’ should make a positive connection and not switch on and off at the merest touch.

The numbers on the dial represent roughly 4degs and 9 is 32degs or thereabouts, this in theory makes 6 or 7 'normal' but it's what feels comfortable that matters not the number.

Other problems not caused by the heater itself are long runs of un-insulated blown air pipe running outside under the floor, insulating this will improve matters considerable.
The kitchen cabinet is often fitted over a wheel arch, much larger than required holes for clearance over the arch are used, the resultant heavy draught coming from behind the fridge can be eliminated by simply sealing the gap on the fridge side of the centre
cupboard.
Any draughts coming from the front of the fridge should also be eliminated.
Fix bed models very often have large floor vents under the bed, these are only useful in storgage and are easily block with a towel while the vans in use,

It’s also known for blown air outlets to blow toward the fire and this will upset the temperature control, adjusting these to blow away or even blocking off completely can actually improve overall heating.


Everything installed and working as it should, there is no good reason why the electric heating should not work very well and keep an even temperature to suit your needs.

However, it must be remembered the van needs to be warmed through thoroughly, (not just the air), before the heating is turned down. While the vans cold it will constantly drag heat from the air and this in turn needs constant topping up or the van will always feel ‘draughty’. It's most useful then while particularly cold to use gas as well for the first couple of hours, also, if the heating is off during the day to turn it back on at the first sign of a chill.




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19/1/2016 at 4:07pm
 Location: None Entered
 Outfit: Kia Sportage & Sterling Eccles 584
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Very noticable difference between 500 - 1,000w and 1,000 - 2,000w, we very rarely use the fan we just warm the van up using the fire.


19/1/2016 at 9:05pm
 Location: SHROPSHIRE
 Outfit: Avondale argente 530 5
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Yes actually i did a board on thursday with this issue and a limit switch Saturday with an issue where the 2000 was intermittent.

Post last edited on 19/01/2016 21:11:09

-------------
LB Caravan Services
Mobile service and repairs
07902012609 / 01948662374


20/1/2016 at 12:23am
 Location: Near Alton Towers
 Outfit: Bailey Burgundy S7 H
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Lots of ideas and information there Chris, especially from Gary at Arcsystems. You should be able to narrow the problem down to one area of concern. Please keep us informed of your progress.

Dave

-------------
Give a man a fish and he will eat for a day,
Teach a man to fish and you can get rid of him for a whole weekend.


23/1/2016 at 10:24am
 Location: None Entered
 Outfit: Sterling Europa 520
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I have a Sterling Europa 520 2001 caravan and have been having problems with my Truma Ultraheat on electric setting. the fan is okay but the temperature reaches a certain temp then switches off altogether.
I looked on the forums and purchased :-
233317 Temperature Control Device Ultraheat
233316 Temperature Limiter Ultraheat
When I tried to fit these parts I found it impossible to see how to access the back of the fire without removing half the kitchen or taking the fire out.Could anyone give me guidance on how to fit these sensors. Do you need to take the fire out if so do any gaskets need replacing.
It also has a remote sensor fitted sticking through the base of one of the overhead cupboards could this be faulty too? Your help would be greatly appreciated



25/1/2016 at 10:20am
 Location: None Entered
 Outfit: http: www.arcsystems.biz
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In brief the fire does need to come out, those stats are found directly behind the fire so they can monitor the flue temperature and when working correctly, switch off the electric heating if this get too hot.

However, mention of remote stats situated in what is a heat trap under a pelmet, would suggest to me it's worth unplugging this first, (it plugs into the control box left side behind the fire), then see if it makes a difference?


Post last edited on 25/01/2016 10:38:52


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25/1/2016 at 10:01pm
 Location: SHROPSHIRE
 Outfit: Avondale argente 530 5
View Battie's Profile View Profile   Reply to Battie Reply   Quote Battie Quote  
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If you remove the fire it will need a new flue seal.

-------------
LB Caravan Services
Mobile service and repairs
07902012609 / 01948662374


31/1/2016 at 6:19pm
 Location: None Entered
 Outfit: Sterling Europa 520
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Today, I disconnected the remote sensor and it made no difference - no heat at all. So I decided to remove the fire.
I unscrewed the fire from the floor and then disconnected the flue. I managed to just tip the fire back to gain access to the sensors without disconnecting the gas. The temperature control sensor was burnt out completely not much left of it, so I replaced it. The temperature limit looked okay but I replaced that too just to be sure.
It's all running great now and I've got a new flue seal on order which I will fit. Thanks everyone for their help I'm chuffed that I managed to get it sorted.



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