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Subject Topic: Rotten corner Post Reply Post New Topic
PersonShaino
19/11/2023 at 11:08pm
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Hi All,

I've got a rotten corner on my van, which requires cutting about 20cm of the timber frame and the relevant floor area.

I'll be using soudal rv61 to bond new timber to the body but I wonder what's the proper way of joining the new timber with the current frame? Just glueing them together would not provide any structural integrity. I guess I could rip it off to the next join point but that could be a lot of healthy timber to cut and walls to rip off.


PersonPickled Onion
20/11/2023 at 11:19am
 Location: Near Alton Towers
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Hi and welcome to the forum. I believe a half-lap joint with a good quality wood glue and sufficient overlap on sound material would suffice.

You could try adding screws but the depth of material is not great and the last thing you want to do is puncture the outer skin.

Dave

-------------
Give a man a fish and he will eat for a day,
Teach a man to fish and you can get rid of him for a whole weekend.


Persontango55
20/11/2023 at 3:25pm
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You could join the two sections together with a flat bracket, the type shown in the link

Here


Then joint the vertical and horizontal base section with a corner brace, the type shown in the link

Here


I think that would be the best solution to stop any movement after any bonding of the timbers.


Personbirdman101
via mobile 20/11/2023 at 4:49pm
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Tangos way is how I would tackle it giving maximum strength

-------------
2023 Swift Archway Woodford, MK3 Kuga ST Line X 190 ps AWD Auto
Now 52 years Caravanning completed.


PersonShaino
via mobile 20/11/2023 at 6:11pm
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Thanks, sorry what's Tangos?

How long would be the half-lap joint? The new timber on top?


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Persontango55
20/11/2023 at 8:19pm
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Quote: Originally posted by Shaino on 20/11/2023
Thanks, sorry what's Tangos?

How long would be the half-lap joint? The new timber on top?


Just to make it clear, birdman101 is referring to my post (tango) with the 2 links provided which is the one above his own post.


PersonPickled Onion
21/11/2023 at 11:48am
 Location: Near Alton Towers
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Quote: Originally posted by Shaino on 20/11/2023
Thanks, sorry what's Tangos?

How long would be the half-lap joint? The new timber on top?


Yes, new timber on top as original should already be bonded to the outer skin.

As for overlap, I'd say two or two and a half times the thickness of the original batten would suffice. Tango's idea is good, a bracket fitted from the sides will mean no risk from screw penetration and beef up the support.

Dave..

-------------
Give a man a fish and he will eat for a day,
Teach a man to fish and you can get rid of him for a whole weekend.



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