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Subject Topic: bouncy floor Post Reply Post New Topic
13/7/2005 at 12:41pm
 Location: Hull East Yorkshire
 Outfit: Hobby 540UK Excellent Easy
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My caravan (Abbey Lancaster) has developed a spongy floor in the middle. Now i believe this is because the floor has become delaminated.

I have it booked in to be glued at my local caravan repair centre but will this fix it permanently or will it need doing every so often?

cheers



13/7/2005 at 1:31pm
 Location: Lancashire
 Outfit: Fleetwood Heritage 560 4 2006 Disco 3
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You might find your answer here...

Topic


MJ.


13/7/2005 at 7:42pm
 Location: None Entered
 Outfit: ABI Ace Ambassador Gelert Cadiz5
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Joined: 04/7/2005

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I have the same prob with abi AMBASSADOR, trouble is don't have time to fix it before hols..... looks like a job when we get back!!

Post last edited on 13/07/2005 20:03:40


13/7/2005 at 8:53pm
 Location: Hull East Yorkshire
 Outfit: Hobby 540UK Excellent Easy
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Same here.

Booked it in for the week after we get back. Its going to cost me £75 per tin if glue. That £75  includes the labour.



13/7/2005 at 10:25pm
 Location: Lancashire
 Outfit: Caravan now Sold
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I have it booked in to be glued at my local caravan repair centre but will this fix it permanently or will it need doing every so often?good as new if they do a good job.the ply has lifted from the insulation in the centre,all this does is glue it all back together.before selling our old van was done by myself and did not show any sign of lifting again after three years..17



Post last edited on 13/07/2005 22:29:48

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the only silly question is the one you do not ask.


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13/7/2005 at 11:04pm
 Location: lincolnshire
 Outfit: Bailey Pageant Burgundy +Kia Sorento
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If a floor becomes delaminated in one area what happens if it is left? will it get worse and spread to other areas? I don't have this problem but it seems quite common.


13/7/2005 at 11:18pm
 Location: Lancashire
 Outfit: Caravan now Sold
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hi yes,it will spred due to the movment on the floor.i would think it will take a long time.i have read of delamination on year old vans.so it is common.most times you get it in the area most used ie.the kitchen area or the door area.somtimes both areas at once as ours was.17

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the only silly question is the one you do not ask.


14/7/2005 at 5:14pm
 Location: None Entered
 Outfit: None Entered
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I everyone, especially Michael.
we recently booked our van in to our local shop and was told that due to the extent of the bad floor they would not give it a warranty and hence would not do the job...(at £160 +vat) So i am going to attemp myself...??? however i keep looking at using expanding foam...will this be a permanent fix or temp...or if I use epoxy (which I can get for £22 per tin cvrg 10m) and it does'nt work can I simply then try again with foam...???


14/7/2005 at 5:55pm
 Location: Lancashire
 Outfit: Caravan now Sold
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hi,delamination...frightening no if you set out your stall and take your time.this is not a two hour job as stated,when you have finished you will know why they charge so much at the caravan repair shop.i have just done ours a few months ago.i will go through the steps best i can.ours had gone in two places,next to the door entrance and next to the sink four feet away.you will find that delamination is where the floor is used most.ie next to the sink and the door entrance.first decide how much delamination you have,ie.2 feet (old school) or 6 feet,this information is required when you go to order your epoxi resin mix.one mix will cover about 3 feet by 3 feet.got mine from barrons £25 for both tins.you also need a large syringe to inject the mixed epoxi resin.this will also sell.also the chemicals (glue) are called apollo 1 and apollo 2.i think the code is A8136.the small tin is the hardener and must be used in the time on the tin.the first thing is to remove all carpets or lino.second(must) tape up all joints and the cowls under the caravan .use a good tape.ie brown packing tape,3 in wide.if you dont the glue will run out on to the ground outside through all the seams.you will not know until you see a pool on the path..third ,support the floor under the van in some way so it cannnot bend when pressure is placed on top,do not push up the floor.you can damage the fittings inside.use wood blocks stacked up just touching the floor on the underside in the same place as the delamination.fourth find a sharp 10mm drill .you need to buy 10 mm round wood to cut and plug the holes,sold in 6 foot lengths.this needs cutting into plugs,half inch long and sanded down at one end to make it go in easy.the next step is to do a test hole,find a place that has no gas pipes on the underside.slowly drill one hole until it only just touches the plywood at the bottom.DO NOT DRILL THROUGH.tape up the drill at this depth,use plenty of tape to stop the drill going deeper than it should.mark out the area of delamination,black marker,in a square grid pattern of 4 inch each way .when finished you will have a large square full of holes to the size of the delamination.ie.3 x 3 feet.clean away all and any dust or shavings.have a large polythene bag ready to put over the square,the glue does not stick to polythene.you need a tin  or old pan to mix into of the correct size for size of mix.a clean strong stick to stir the mix.only mix what you need within the time allowed.start at the rear end injecting the holes one by one until it flows out then plug with the wood plug.when finished ,place poly bag over all holes.put a heavy weight on top ie.wheels and tyres or gas bottles.leave for 24 hours to dry.sand down all plugs until smooth.you must wear a mask for the fumes and open the windows when you are doing the job.rubber gloves are handy too.CHECK UNDERSIDE FOR GAS PIPES BEFORE STARTING.wish i could type.17



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the only silly question is the one you do not ask.



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