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Subject Topic: Fantastic Gas Water Heater Post Reply Post New Topic
24/5/2006 at 8:42pm
 Location: Coventry
 Outfit: Vango Claremont 800 XL Anteus 600 XL
View mflynn's Profile View Profile   Reply to mflynn Reply   Quote mflynn Quote  
Joined: 06/5/2004

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Evening All

I have just installed a New Malage 3E gas/electric water heater and it is fantastic.  Didn't run out of hot water all weekend, despite barbecuing for 47 hungry divers.

Much hotter than my old electric heater and significantly cheaper than a Truma, <£300 not £550 or £600.

http://www.worldofcamping.co.uk/shop/Detail.asp?category=3&subcategory=47&ProductID=768

Ordered in afternoon and arrived at 8:30 next morning.

Dead easy to install as well, all you need is about 2m of water hose, 1m of gas hose,  6-12 jubilee clips and a gas T.

Tools needed, electric drill, jigsaw, screwdriver & Adjustable spanner.

I have some pics and description of installation, unfortunately all pics are on external links.

Step 1 - Choose a convenient spot, near tap, to position heater.  Watch out for any cables or battens that could obstruct heater.  I have put heater on a shelf so that 12V wiring running along wall of camper won't be melted by flue. http://www.covbsac.co.uk/Malaga/Dsc02322.jpg

Step 2 - Position heater in approximately desired position and, reaching around back of heater, mark position of Flue.  Draw approximate centre line along middle of flue and then position paper template (supplied) along centre line and drill (~ 3mm) positioning hole.  You should be just about able to see this in above picture.

Step 3 - Time to go outside.  Find the hole just drilled and place template so that hole in paper lines up with hole in wall. Make sure that template is aligned so it is parallel to floor of camper.  I haven't bother with a spirit level as camper wasn't exactly level.  I made sure that distance of both corners to bottom of camper trim was same.  http://www.covbsac.co.uk/Malaga/Dsc02323.jpg Angle of picture makes it look wonky, but I can assure you it isn't.

Step 4 - Drill 4 corner holes (10mm drill bit), remove template and then join the dots with a straight edge to mark up where to cut. http://www.covbsac.co.uk/Malaga/Dsc02326.jpg

Step 5 - Cut along lines with a fine jigsaw, and remove piece of wall where flue will be.  Insert flue cowelling into hole and also put heater in place, mating flue cowell and flue.  Mark final position of flue.  Clean up all surfaces where mastic sealant will adhere, including any tape or trim on camper itself. http://www.covbsac.co.uk/Malaga/Dsc02328.jpg  I have used Meths for this.  Clean away all sawdust from edge of cut tall material and seal with varnish or other sealant.  Don't forget to clean edge of flue cowell where sealant will adhere.

Step 6 -  Apply a bead of sealant all around, screw in place.  I have used stainless screws, to reduce rusting.  Apply additional sealant on inside to prevent draughts and potential timber rot. http://www.covbsac.co.uk/Malaga/Dsc02329.jpg  Bottom of flue should just clear floor or base where heater will be.

Step 7 - Replace heater, ensuring that flue and flue cowelling mate properly.  Screw heater into base to ensure that it doesn't move.  I have started with the overflow pipe (~8mm plastic tube) as this is positioned lowest.  Then moved on to cold water feed (12.5mm blue plastic tubing) and then hot water (red rigid 12.5mm tubing).  I have used pipe clips to hold cold water feed along bottom of cupboard and hot water on top of cupboard.  The gas hose ran underneath the heater shelf and T'd into gas supply for cooker.  You are advised by manufacturers to install a gas isolating valve in gas line, this is definitely worth doing and is necessary if you ever want to use only 240V electric heating and still want to be able to cook dinner on hob. 

Sorry ran out of memory on camera, but next time I am out in camper, I shall try and take pics of final installation (if anyone is interested).

Step 8 - Wire in 5 Amp fused spur for electrical feed and find a suitable location for control circuit.

If in ANY doubt about your wiring or gas plumbing then please get a professional to do the connections.  It is not worth running any risks for £50 or so.

The installation only took about 2 hours + time to open and close camper, deliberate on where to put heater,  go off and get more jubilee clips, etc.. All in all was complete in ½ a day.

I hope my experience and brief installation guide helps  The heater is definitely worth the money, is cheaper than a Truma, and if bought from WorldOfCamping you should get excellant sales service as well.

Happy Camping

Maurice



24/5/2006 at 8:54pm
 Location: Scotland
 Outfit: Nevada3 Evo 600DL Andorra Elzas
View hlk01's Profile View Profile   Reply to hlk01 Reply   Quote hlk01 Quote  
Joined: 21/5/2005

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Hi Maurice - this is not for me but I'd like to say I'm impressed with how much effort you've put into your post.  I'm sure it will help lots of people! 

-------------
Christine

2014
April -
BunRoy Fort William 3 sleeps
April / May
Invercaimbe Arisaig 4 sleeps
Bleatarn Brampton tbc July


24/5/2006 at 9:32pm
 Location: Coventry
 Outfit: Vango Claremont 800 XL Anteus 600 XL
View mflynn's Profile View Profile   Reply to mflynn Reply   Quote mflynn Quote  
Joined: 06/5/2004

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Isn't that what we are all here for, to try and help each other.

That is what I love about camping, how people are nearly always friendly and helpful.

Maurice




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