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Subject Topic: Crack In Bailey Ranger 550/6
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PersonS Kingdom
26/9/2012 at 11:03am
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Hi I am new to caravanning and have got a bailey with a crack going from the top of the front window to the awning
rail (about 4 inches) i plan to repair it with a West G flex system there is high damp reading in that corner but the rest of the van is fine, do i need to do anything else
to rectify the problem?   

Any advice would be gratefully received.

Thanks Spencer


Personjeff juke
26/9/2012 at 11:57am
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It sounds like a stress crack youve got ? The damage behind the wall cant be seen unless you take off the wall board.The wall may be holding a lot of water so i would take it off and see whats in there if, its been going on for some time.The fix it club at the top right of the page might help with repairs as this is people who have had problems..Click

-------------
Animals have feelings..

JEFF................


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Personmichael
26/9/2012 at 2:09pm
 Location: Lancashire
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West G flex system

thats new to me what is it?

if you can find one there are people who do sonic welding if its ABS.



-------------
the only silly question is the one you do not ask.


PersonS Kingdom
26/9/2012 at 3:06pm
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Hi Jeff,

I work in the composites industry and (West System)
Make a product called G Flex that will structurally bond
plastics so i think i will try it first if not the welding
sounds good is it expensive?   


PersonG7ACU
26/9/2012 at 4:49pm
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Just curious, what year is the 'van?

-------------
Paul

Every day's a school day!


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Personjeff juke
26/9/2012 at 5:27pm
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"G Flex" here michael.Click

-------------
Animals have feelings..

JEFF................


PersonS Kingdom
26/9/2012 at 7:06pm
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Hi Paul

The van is 2003


Personold chap
26/9/2012 at 7:22pm
 Location: Sitingbourne
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Hi.The stress cracks that occur in the ABS plastic fronts of caravans usually originate from the panel fixing screws which are hidden under the awning rail or roof cross rail.

the cause was due to the screws being driven through undersize holes in the plastic. Therefor the awning rail needs to be removed & preferably the screws removed & the hole in the plastic made clearance size.
The crack can then be V'd out & a small hole drilled at the end of the crack to stop any progresion.the crack is then normally sonic welded

another contributary factor was that the addesive used under the ABS panel & to fix the awning rail caused the ABS to go brittle.

I had my caravan cracks chemicaly "welded" but this did not last to long & the cracks soon reappeared


PersonS Kingdom
26/9/2012 at 7:26pm
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Thanks that's very helpful , once this is done do you thing it will
Stop the damp?


Personidmainian
26/9/2012 at 7:40pm
 Location: Halifax West Yorkshire
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I had mine sonic welded 18 months ago and it's still OK.Ian

-------------
Sandy Gulls caravan site
Mundesley
North Norfolk
1st July to 22 July


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PersonS Kingdom
26/9/2012 at 7:43pm
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Great that's good News!!


PersonAl+Mel
26/9/2012 at 7:49pm
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If the damp is coming in from the crack and you can permanently seal the crack, it must stop the damp.

If, as Jeff said, you could take off the wallboard, maybe you could reinforce the cracked area (or the whole suspect area) with the West G flex.

I think West epoxy stuff is excellent. I've used it on various boat repairs and modifications for years with no trouble.


PersonG7ACU
26/9/2012 at 8:30pm
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Quote: Originally posted by S Kingdom on 26/9/2012
Hi Paul

The van is 2003

Thanks for the reply. I was only curious as there had been some issues with the GRP panels used by Bailey, but if my memory serves me right I think it was nearer 2005/6. I was only wondering as it may have been prudent to investigate the opposite side too.

Given the other replies above, I'm sure you'll crack this (no pun intended), but would recommend checking for ingress in/near wall board too as suggested.

-------------
Paul

Every day's a school day!


PersonS Kingdom
26/9/2012 at 8:45pm
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Thanks everyone for all the info very reassuring to hear, if
I need new wall board can get it from bailey or is there anybody
Else


PersonAl+Mel
26/9/2012 at 8:52pm
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Maybe here;

O'Learys Wallboard

or;

Magnum Wallboard


PersonS Kingdom
26/9/2012 at 8:58pm
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Realy helpful thanks



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