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Subject Topic: Charging in the boot
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16/2/2010 at 6:22pm
 Location: Blackburn Lancashire
 Outfit: Coachman Laser 650 and Discovery
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Rather than fit a third socket, you might explore the second socket, the grey one.  It's my understanding, and I'm happy to be corrected, that pin number 5 is not normally used for anything. Perhaps you could run a wire to this?  Just check first, but I think I'm right.

Jim



16/2/2010 at 6:53pm
 Location: Argyll Scotland
 Outfit: 1997 Bailey Ranger 470 4
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The grey socket on my van is part of the security circuit and I would be loathed to touch it once we were "on site".

Also I doubt, but I may be wrong, if the wiring would be heavy enough to use for charging from one battery to another. Certainly the wiring that is supplied with the unicharger is heavier than what is used in 7 core cable.
clip_image001.jpg UniCharger picture by tramcaur



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Lobey.


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16/2/2010 at 10:48pm
 Location: West country
 Outfit: Mondeo
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Wire it to the 12s cables in the boot. Positive to pin 6, negative to pin 7. This will be after the split charge relay you already have so there will be no cranking etc involved.

Fit a fuse in the positive lead. Do not charge the boot battery whilst towing or it will try to run the fridge when you stop the engine. It will soon go flat. Make sure it is well secured. Make sure the terminals are well insulated as any metal touching them will cause a big spark.

The space should be ventilated as hydrogen is given off when a battery charges. Hydrogen is explosive. Do not let the battery discharge too much before you recharge it. It will accept the charge quicker.



17/2/2010 at 4:34am
 Location: Argyll Scotland
 Outfit: 1997 Bailey Ranger 470 4
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>>> The space should be ventilated as hydrogen is given off when a battery charges. Hydrogen is explosive.  <<<

What is the difference between a battery being charged in a car boot and a battery being charged in a caravan?

I have yet to come across a "ventilated" battery box in a caravan.



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Lobey.


17/2/2010 at 8:57am
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Quote: Originally posted by LobeyDosser on 17/2/2010

>>> The space should be ventilated as hydrogen is given off when a battery charges. Hydrogen is explosive.  <<<

What is the difference between a battery being charged in a car boot and a battery being charged in a caravan?

I have yet to come across a "ventilated" battery box in a caravan.




Well the theory is caravan chargers only trickle charge up to a point before the hydrogen is produced (or the battery starts venting). But in a car the alternator takes it past that point and hydrogen is given off.

Of course when you charge your van battery from the car via your trailer socket the theory proves to be a load of rubbish unless, of course, van manufactures gamble on the fact that the long runs of thin wire that they use will drop alternator voltage down to 12 - 13 volts so the battery will not vent.


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17/2/2010 at 4:55pm
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The battery box is sealed from the accomodation area and is not exactly air tight from the atmosphere. Mine has a hole in it that the EHU plug goes through. hWilst it's not open enough to reach into, it's far from sealed.

Also, as Rune Caster suggests, the voltage drop through the wiring is considerable. Even with a dead flat leisure battery, the 20 amp fuse on the split charging circuit does not blow and I know the alternator puts out more than 20 amps.

Rather than fit a third socket, I would be inclined to tap into the wiring from the 12S socket. You could use a blocking diode to stop it powering the fridge. The same is the case with the battery on the van though, depending on the type of split charging relay you have, the leisure battery can discharge back through the grey lead, into the 12 S and back to the fridge. Most of the voltage sensing relays have two relays inside to avoid this, so if yours is of this type, you can leave the leisure battery connected safely without the engine running without fear of the battery powering the fridge, assuming you wire it to the charging relay and not the fridge relay. It is still possible for a flat leisure battery to flatten the other one though if the engine is not running.

Post last edited on 17/02/2010 17:01:12


17/2/2010 at 5:02pm
 Location: Blackburn Lancashire
 Outfit: Coachman Laser 650 and Discovery
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I would agree with all of that.  The small indent where the cable sits represents plent of ventilation.

Just going back to the fuses issue, and not trying to be contentious, but I've just remembered something that's been niggling at me.

In the dim and distant past, I used to race F1 Stock Cars.  These are purpose built and have no alternator - or at least they didn't in those days.  Obviously you would charge the batteries before each meeting, but if you were away for the weekend, everybody used to just run a twin core wire (nothing heavy) from the truck battery to the car on the back.

This never caused any problems, and everybody did it.  There was no fuse, but the wire never got warm, even when staring the truck. Maybe if you were cranking the starter for two or three minutes, there would be a problem, but I think for a normal start, where the starter is only running for a few seconds, it seems to work all right.

Jim



17/2/2010 at 7:44pm
 Location: West country
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The stock car battery would be a car battery not a leisure battery. Leisure batteries cannot stand putting out the very high currents involved when starting an engine. They are made to provide low currents for a long time, something a car battery is not so good at.


17/2/2010 at 8:03pm
 Location: Argyll Scotland
 Outfit: 1997 Bailey Ranger 470 4
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Quote: Originally posted by navver on 17/2/2010
The stock car battery would be a car battery not a leisure battery. Leisure batteries cannot stand putting out the very high currents involved when starting an engine. They are made to provide low currents for a long time, something a car battery is not so good at.
This is not true of all Leisure Batteries and some can be used for both leisure and vehicle/marine engine starting.

-------------
Lobey.


18/2/2010 at 9:53am
 Location: Blackburn Lancashire
 Outfit: Coachman Laser 650 and Discovery
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No, they were leisure batteries on the stock cars.  We always found them better because the equivalent size car ones were so expensive. We had 2 x 110 amp hour batteries fitted. Certainly in the marine industry, it's quite common just to use leisure batteries.

I know it's not perfect, but it does work.  The distinction between car and leisure batteries is not as great as you might think.  Also, of course, the trailer crane I mentioned before had 2 leisure batteries, because they were better at producing winching current for long periods.  We tried car batteries, which provided the power without problems, but they soon went flat.

Jim



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18/2/2010 at 10:27pm
 Location: West country
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Bailey estimate the charging current of the van battery when towing will be 0.5A.

The purpose of the fuse for the boot battery is to protect against a short circuit in the car or van, by stopping current from the battery feeding into a fault. 



18/2/2010 at 11:03pm
 Location: Argyll Scotland
 Outfit: 1997 Bailey Ranger 470 4
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Other websites on this subject suggest 27.5A wire and 25A fuses if you are charging a Boot Battery directly from the Car Battery and 17.5A wire and 15A fuses if you are charging from the cabling to the 12S socket.

I think I would be more inclined to go with this advice than any "0.5A" advice from Bailey's.

I would have presumed that the Amperage of the wiring would be subject to what power is available and the state of the charge in both the Car Battery and the Boot Battery.



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Lobey.


18/2/2010 at 11:17pm
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I'm not saying that 0.5A is the current rating of the cable, however taking into account the current drain of the fridge and the battery at the same time, Bailey estimate that only around 0.5A will flow into the battery in the caravan. Cable size and fuse rating have to be selected for maximum currents that could possibly flow, under normal conditions and fault conditions, rather than the current that is likely to flow most of the time.

The boot battery will charge at a higher rate when not towing with van battery & fridge taking current.



18/2/2010 at 11:42pm
 Location: Argyll Scotland
 Outfit: 1997 Bailey Ranger 470 4
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Hi Navver, I would imagine that anyone, especially those who are thinking about needing a Boot Battery for topping up, would start their journey with a fully charged Van Battery and therefor any charging that is required to the van battery en route, would be only what the fridge is taking out, en route.

Ofcourse I am slightly different in that my fridge is a Waeco compression fridge and is a 12v only so I need extra 12v on site. Hence the combination of a solar panel and a boot battery.  



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Lobey.


21/2/2010 at 10:07am
 Location: Atherton Manchester
 Outfit: Ford Mondeo TDCI & 5M Bell Tent
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Hi, thanks for your input everyone, The battery would only be in the boot when solo and I'm on a long rally. The rest of the time it will be coupled up to the van battery to charge off the solar panel for both batteries.

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Matt



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