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Topic: Problem with Alko ATC & brakes locking on
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17/5/2020 at 5:46pm
Location: London Outfit: Lunar Cosmos 524
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All a bit vague as not someone I knew before or have seen since, but last year at a group camping w/e, one of the caravans wouldn't pull away after the event finished. They were new to caravanning, so had made the classic inexperienced mistake of trying to drive off with hand brake on, then reversed up with hand brake still on, which seemed to force the brake lever into a unusually high position. After we realised they were in trouble we piled in to help, after much shunting van back and forth, we got the hand brake to release, but the brakes shoes were still jammed on hard and it wouldn't tow, then I noticed ATC light was indicating a fault. No amount of coupling and uncoupling electrics would clear the fault, and after much consulting of my manual, 'cos they had left theirs at home, we concluded the only way to get them going was to disconnect the ATC link rod as described in manual to disable ATC. A much skinnier chap than me crawled under van and started to disconnect link when with an almighty bang it released itself and freed the brakes. Our advice was to carry on disconnecting it in case it jammed on again, but they were happy to 'try it on the road' as they didn't have far to go, don't think the ATC fault warning light had cleared, but brakes were free anyway.
Never did find out if they made it home safe, nor what the outcome of any further repair/investigation work was, but those of us with a mechanical background still on site discussed further and semi-concluded that the reversing with brakes on may have forced the brake/ATC linkage beyond it's normal/permitted travel and somehow jammed it, the ATC auto-test then detected the jammed state and indicated a fault. Maybe the excessive travel had done some damage as even with jam freed off, warning light still showed a fault. Guess we'll never know, but would dearly love to know just in case mine does the same thing.
Many aspects to Alko design/technology in general, from the God awful underslung spare wheel carrier, to the non/poor waterproofing of ATC light (a common failure so I'm told - and mine did!), to the no inbuilt jacking points on chassis (and the after-market option seemingly often fouling the spare wheel carrier!), leave me less than impressed with them, all a bit 'knocked up in a shed', not world leading chassis builder!
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