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Subject Topic: Truma Ultraheat / Blown Air
Page:  1  2 Post Reply Post New Topic
07/10/2011 at 5:18pm
 Location: CHeshire
 Outfit: Elddis Firestorm 505
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We've recently upgraded the canvas for a 2nd hand caravan. Though we're new to caravanning we have managed to muddle through and work most things out, apart from the blown air heating system. I understand the gas/electric switch on the control system and the power selection settings for use on electric and the auto/manual switch and fan speed control - but i can't seem to get warm air blowing unless the fire is running on gas and lit. We were lead to believe that we wouldn't need to have the fire actually ignited which would be a bonus as we have a 2year old daughter running around and we don't want her touching the front of the fire if it's hot. Have i misunderstood or should we be able get warm air blowing without the fire lit ?

Many thanks.
Bev


07/10/2011 at 5:32pm
 Location: sunny nottingham
 Outfit: Lunar Clubman
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You should be able to get warm air through but it does sometimes take a little while. In the instruction book it says to set the fan at about no 4 and sometimes you may need to have the gas fire on first to warm up the caravan then use the blowers after that. I'm not very technically minded but I think thats right!

 



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07/10/2011 at 5:45pm
 Location: None Entered
 Outfit: http: www.arcsystems.biz
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My thoughts are these;

The Ultraheat’s wattage settings are there so you can make use of low amperage hookups, ideally 500W for 6A, 1000W for 10A and 2000W for 16A hookups, their not there to adjust the temperature of the van.
(You could of course use 6A for 1000W and 10A for 2000W, however you will be very limited on what else you can use at the same time, remembering to switch down or off while boiling a kettle can help get the best use out of low amperage hook up’s)


The Ultraheat is thermostatically controlled, therefore the wattage used will simply mean the fire is heating for shorter or longer periods. Where the problems arise then is if the temperature control is not working correctly, this is often due to the heat from the elements directly affecting the sensor itself,. The sensor is within the control switch, depending then where the switch is installed, this means the heat of the fire can bring the temperature sensor up to that set on the dial directly and the elements switch off, you and the van are still cold but the sensors toasty and takes forever to cool before switching the fire back on!!
A few common bad places to find the switch are in the side of the wardrobe above the fire or in a bed box where blown air pipes run, or perhaps even behind where the TV sits so the heat from the back of the TV or it’s transformer warms it up!

Due to this and particularly overnight, it's become something of an urban myth to set it at 500w or 1000w, this or that number on the dial and fan speed setting. In truth what's happening is the available heat is not capable of reaching the set temperature so never switches off, it's a useful work around but not how it should work.
The real solution is to fit a ‘remote’ temperature sensor and attach it to the gas fires sensor, if a remote is already fitted, it to will usually react better if moved to this location.

Setting the fan on manual speed means the fan runs at this speed regardless of the amount of heat being produced, I would suggest manual fan is only for use without heat for cooling in summer, if infact it has a use?!
Setting the fan to ‘A’utomatic allows the heat produced to control the fan speed ‘up’ to the speed set on the dial, you can then, keep this set maximum low and therefore quiet, overnight perhaps?
Automatic means the fan will run slowly initially and speed up as the air passing through gets warmer, doing it this way allows heat and fan to be switched on together and doing away with waiting xx minutes as often suggested.

I would suggest as a start and during the day, the wattage selected is as high as the hook up allows and then fan speed set to maximum on Automatic.
This provides the maximum heat if required and the fans speed will respond to change in temperature, ie, fast when heat cycle is on and slow when heat is off.
After that you can fine tune to suit your own needs

Other heating problems concern the control board, the elements are switched on and off by relays and the contacts burn out, particularly the two 1kw relays. If this happens you may think you have it set to 2kw but only one element is working, finally perhaps leaving you with just 500w working when both 2kw and1kw settings no longer work.
(Note, relays will still be heard to ‘click’ but unless you have heat, their not working)
The 12v for control also comes from this board and the transformer sometimes packs up, apart from no heat, you will lose the green light in the switch if this happens
Also if no heat is forth coming, there are two safety thermostats which switch the power to the elements off if things to hot. The lower one set at 125C will automatically reset after cooling, the higher 175C stat will hold itself off until power is removed, you must then switch off the mains supply to the heater and then it will reset automatically after a few minutes when power can be restored.
The lower 125C stat can fail when hot but well before it’s set temperature, this will mimic a relay fault and the heating switch off before the set temperature on the dial is reached. However checking the stat for continuity when cold will show a perfect reading, only way to be sure is to change it.

Note; if either thermostat is faulty it won't be able to reset, if faulty it can sometimes show itself by the vans main RCD tripping, but not always.

Finally, the mains isolation ‘fused switch spur’ can loose it’s connection through the built in fuse, the fuse is not the problem but the fuse holders connections that seem to be the problem

The main control switch itself seems generally reliable but the odd one does fail, the fan control switch when set to ‘A’ should make a positive connection and not switch on and off at the merest touch.

The numbers on the dial represent roughly 4degs and 9 is 32degs or thereabouts, this in theory makes 6 or 7 'normal' but it's what feels comfortable that matters not the number.

Other problems not caused by the heater itself are long runs of un-insulated blown air pipe running outside under the floor, insulating this will improve matters considerable.
The kitchen cabinet is often fitted over a wheel arch, much larger than required holes for clearance over the arch are used, the resultant heavy draught coming from behind the fridge can be eliminated by simply sealing the gap on the fridge side of the centre
cupboard.
Any draughts coming from the front of the fridge should also be eliminated.
Fix bed models very often have large floor vents under the bed,these are only useful in storgage and are easily block with a towel while the vans in use,

It’s also known for blown air outlets to blow toward the fire and this will upset the temperature control, adjusting these to blow away or even blocking off completely can actually improve overall heating.


Everything installed and working as it should, there is no good reason why the electric heating should not work very well and keep an even temperature to suit your needs.

However, it must be remembered the van needs to be warmed through thoroughly, (not just the air), before the heating is turned down. While the vans cold it will constantly drag heat from the air and this in turn needs constant topping up or the van will always feel ‘draughty’. It's most useful then while particularly cold to use gas as well for the first couple of hours, also, if the heating is off during the day to turn it back on at the first sign of a chill.


07/10/2011 at 7:26pm
 Location: Manchester
 Outfit: swift corniche 1996 Kia ceed CDI
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Under your wardrobe you will find the trip switch run you finger over the drum it isnt like a light switch, you with feel the surface change this is the trip switch press it in hard once then you should have hot air .
                                               xx Gill


07/10/2011 at 7:50pm
 Location: None Entered
 Outfit: Coachman Pastiche
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The electric heater is a separate element attached in the back of the fire and will have a separate switch to turn it on. I also have a fused switch in the bottom of the wardrobe for mine. There should be an LED in the thermostat switch plus a switch to select the power setting. If the LED is not lighting up then there is no power to the switch.

If that is the case, look in the wardrobe or around the back of the fire or consumer unit for a fused spur and check it is turned on. If you get no joy there, check the fuse has not blown and none of the trip switches are tripped. The final possibility (and not uncommon) is that the fused spur has melted internally. I had this happen on mine, 240 volts going into the switch, but with a new fuse and the switch turned on, no power getting out of it. Fitted a new switch and it all started working again.

I must confess, it took me a while to track it down but know I know these switches fail, I will be going to it a lot sooner next time.


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07/10/2011 at 9:53pm
 Location: CHeshire
 Outfit: Elddis Firestorm 505
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Thank you all for your responses.
It's good to know we should be getting hot air without the fire on! (thanks tparkes)
I know it isn't the trip switches on the RCB and the fuse associated with the control panel is ok...but the trip switch (thanks Gill) and the problems with the fused spur (thanks Gary & Dave) are going to be investigated as soon as I can get to the 'van.
Thank you all so much.


07/10/2011 at 9:55pm
 Location: CHeshire
 Outfit: Elddis Firestorm 505
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Quote: Originally posted by tparkes on 07/10/2011

You should be able to get warm air through but it does sometimes take a little while. In the instruction book it says to set the fan at about no 4 and sometimes you may need to have the gas fire on first to warm up the caravan then use the blowers after that. I'm not very technically minded but I think thats right!

 




Thanks, It's good to know we should be getting warm air on just electric...time to start investigating !


07/10/2011 at 9:56pm
 Location: CHeshire
 Outfit: Elddis Firestorm 505
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Quote: Originally posted by Gillian 58 on 07/10/2011
Under your wardrobe you will find the trip switch run you finger over the drum it isnt like a light switch, you with feel the surface change this is the trip switch press it in hard once then you should have hot air .
                                               xx Gill

Thanks Gill, I'll have a feel around under the wardrobe when I next get to the 'van.


07/10/2011 at 9:59pm
 Location: CHeshire
 Outfit: Elddis Firestorm 505
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Quote: Originally posted by DaveCoaches on 07/10/2011
The electric heater is a separate element attached in the back of the fire and will have a separate switch to turn it on. I also have a fused switch in the bottom of the wardrobe for mine. There should be an LED in the thermostat switch plus a switch to select the power setting. If the LED is not lighting up then there is no power to the switch.

If that is the case, look in the wardrobe or around the back of the fire or consumer unit for a fused spur and check it is turned on. If you get no joy there, check the fuse has not blown and none of the trip switches are tripped. The final possibility (and not uncommon) is that the fused spur has melted internally. I had this happen on mine, 240 volts going into the switch, but with a new fuse and the switch turned on, no power getting out of it. Fitted a new switch and it all started working again.

I must confess, it took me a while to track it down but know I know these switches fail, I will be going to it a lot sooner next time.

Thanks Dave, I'll look into the fused spur when I get to the 'van.


07/10/2011 at 10:01pm
 Location: CHeshire
 Outfit: Elddis Firestorm 505
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Quote: Originally posted by arc systems on 07/10/2011


My thoughts are these;

The Ultraheat’s wattage settings are there so you can make use of low amperage hookups, ideally 500W for 6A, 1000W for 10A and 2000W for 16A hookups, their not there to adjust the temperature of the van.
(You could of course use 6A for 1000W and 10A for 2000W, however you will be very limited on what else you can use at the same time, remembering to switch down or off while boiling a kettle can help get the best use out of low amperage hook up’s)


The Ultraheat is thermostatically controlled, therefore the wattage used will simply mean the fire is heating for shorter or longer periods. Where the problems arise then is if the temperature control is not working correctly, this is often due to the heat from the elements directly affecting the sensor itself,. The sensor is within the control switch, depending then where the switch is installed, this means the heat of the fire can bring the temperature sensor up to that set on the dial directly and the elements switch off, you and the van are still cold but the sensors toasty and takes forever to cool before switching the fire back on!!
A few common bad places to find the switch are in the side of the wardrobe above the fire or in a bed box where blown air pipes run, or perhaps even behind where the TV sits so the heat from the back of the TV or it’s transformer warms it up!

Due to this and particularly overnight, it's become something of an urban myth to set it at 500w or 1000w, this or that number on the dial and fan speed setting. In truth what's happening is the available heat is not capable of reaching the set temperature so never switches off, it's a useful work around but not how it should work.
The real solution is to fit a ‘remote’ temperature sensor and attach it to the gas fires sensor, if a remote is already fitted, it to will usually react better if moved to this location.

Setting the fan on manual speed means the fan runs at this speed regardless of the amount of heat being produced, I would suggest manual fan is only for use without heat for cooling in summer, if infact it has a use?!
Setting the fan to ‘A’utomatic allows the heat produced to control the fan speed ‘up’ to the speed set on the dial, you can then, keep this set maximum low and therefore quiet, overnight perhaps?
Automatic means the fan will run slowly initially and speed up as the air passing through gets warmer, doing it this way allows heat and fan to be switched on together and doing away with waiting xx minutes as often suggested.

I would suggest as a start and during the day, the wattage selected is as high as the hook up allows and then fan speed set to maximum on Automatic.
This provides the maximum heat if required and the fans speed will respond to change in temperature, ie, fast when heat cycle is on and slow when heat is off.
After that you can fine tune to suit your own needs

Other heating problems concern the control board, the elements are switched on and off by relays and the contacts burn out, particularly the two 1kw relays. If this happens you may think you have it set to 2kw but only one element is working, finally perhaps leaving you with just 500w working when both 2kw and1kw settings no longer work.
(Note, relays will still be heard to ‘click’ but unless you have heat, their not working)
The 12v for control also comes from this board and the transformer sometimes packs up, apart from no heat, you will lose the green light in the switch if this happens
Also if no heat is forth coming, there are two safety thermostats which switch the power to the elements off if things to hot. The lower one set at 125C will automatically reset after cooling, the higher 175C stat will hold itself off until power is removed, you must then switch off the mains supply to the heater and then it will reset automatically after a few minutes when power can be restored.
The lower 125C stat can fail when hot but well before it’s set temperature, this will mimic a relay fault and the heating switch off before the set temperature on the dial is reached. However checking the stat for continuity when cold will show a perfect reading, only way to be sure is to change it.

Note; if either thermostat is faulty it won't be able to reset, if faulty it can sometimes show itself by the vans main RCD tripping, but not always.

Finally, the mains isolation ‘fused switch spur’ can loose it’s connection through the built in fuse, the fuse is not the problem but the fuse holders connections that seem to be the problem

The main control switch itself seems generally reliable but the odd one does fail, the fan control switch when set to ‘A’ should make a positive connection and not switch on and off at the merest touch.

The numbers on the dial represent roughly 4degs and 9 is 32degs or thereabouts, this in theory makes 6 or 7 'normal' but it's what feels comfortable that matters not the number.

Other problems not caused by the heater itself are long runs of un-insulated blown air pipe running outside under the floor, insulating this will improve matters considerable.
The kitchen cabinet is often fitted over a wheel arch, much larger than required holes for clearance over the arch are used, the resultant heavy draught coming from behind the fridge can be eliminated by simply sealing the gap on the fridge side of the centre
cupboard.
Any draughts coming from the front of the fridge should also be eliminated.
Fix bed models very often have large floor vents under the bed,these are only useful in storgage and are easily block with a towel while the vans in use,

It’s also known for blown air outlets to blow toward the fire and this will upset the temperature control, adjusting these to blow away or even blocking off completely can actually improve overall heating.


Everything installed and working as it should, there is no good reason why the electric heating should not work very well and keep an even temperature to suit your needs.

However, it must be remembered the van needs to be warmed through thoroughly, (not just the air), before the heating is turned down. While the vans cold it will constantly drag heat from the air and this in turn needs constant topping up or the van will always feel ‘draughty’. It's most useful then while particularly cold to use gas as well for the first couple of hours, also, if the heating is off during the day to turn it back on at the first sign of a chill.


THanks Gary, I'll look into the fused switch spur as you suggest


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07/10/2011 at 10:34pm
 Location: Keswick
 Outfit: Bailey
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The warm air system relies on a series of interlocking tubes to allow the warm air to run around the van. At corners the tubes are joined together by plastic junction boxes (my definition). Sometimes these come apart as you trundle along the road and that affects the working of the system. If they come apart the warm air blows into spaces rather than out of the warm air holes!!

So, get on your hands and knees and check all of your ducts to see if they are still joined together.

We find that you need to get the heater on for some time before you turn the blower on.

Its hit and miss and one of the joys of caravanning just waiting to see if it actually works.

Then there are Jumpers.

Phil



-------------
If you're not on a fell your wasting your feet and for 2014 it's.......Feb Castleton Mar North Yors Moors; Apr Sutton on Sea; May Thirsk; Jun Clapham/Riverside (Lakes); July Wharfedale; August Crakehall; Sept Knaresborough; Oct Wirral Park/Clitheroe    


07/10/2011 at 10:53pm
 Location: CHeshire
 Outfit: Elddis Firestorm 505
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Quote: Originally posted by cwdc56768 on 07/10/2011

The warm air system relies on a series of interlocking tubes to allow the warm air to run around the van. At corners the tubes are joined together by plastic junction boxes (my definition). Sometimes these come apart as you trundle along the road and that affects the working of the system. If they come apart the warm air blows into spaces rather than out of the warm air holes!!

So, get on your hands and knees and check all of your ducts to see if they are still joined together.

We find that you need to get the heater on for some time before you turn the blower on.

Its hit and miss and one of the joys of caravanning just waiting to see if it actually works.

Then there are Jumpers.

Phil



THanks Phil...if the other hints don't fix it i'll check the spaces under the sofa's etc and if they're getting warm but we're not I'll roll my sleeves up and get on my knees!


08/10/2011 at 4:39pm
 Location: Rochdale
 Outfit: Hymer Nova 470 Mondeo titanium 140tdc
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Something else that we have found is that blown air on 500watts or even on 1000watss is about as much use as a chocolate fireguard, the heater never gets hot enough for the air to be appreciably increased in temperature. The cooling effect of all the air on the element is enough to keep the element cool at all times.

 



-------------
Bill

For a licence dated 1997 or later you must add together the plated max weight of the caravan and trailer, if the total is 3500 or less you can tow it. You may even tow a caravan with a MAM greater than the cars unladen mass the restriction was removed in 2013

Mondeo Titanium 140 tdci


08/10/2011 at 7:51pm
 Location: Berkshire
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On the same topic (and been new to caravaning) is it ok to leave the heater on overnight on 500w but not run the fan? As Bill has said above I have found that the heater on 500w with the fan on doesn't produce a lot of heat, but leaving the heater on 500w without the fan seems to keep the van a nice temp overnight. We are off away tomorrow and as we expect it to be are coldest break so far would be good to know if its ok to leave it on without the fan switched on.


08/10/2011 at 9:38pm
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Quote: Originally posted by janus on 08/10/2011

Something else that we have found is that blown air on 500watts or even on 1000watss is about as much use as a chocolate fireguard, the heater never gets hot enough for the air to be appreciably increased in temperature. The cooling effect of all the air on the element is enough to keep the element cool at all times.

 




I would disagree with this, 500w may be too low on cold nights but 1Kw is enough under almost all conditions.
There are several reasons why it might not and most if not all are covered in my post above


11/2/2012 at 10:59pm
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Hi Gary,

I just got back from testing our first caravan and based on your post above I'm interested to get your feedback.

The van was cold as it is kept in an unheated barn and the outside temperature was around 1C. I first tried the heating on 500W, then switched to 1kW and finally 2kW.

I left the fans running for some time but didn't feel much heat from the outlets. To be honest I could barely tell that the heater was warming the air, although I could feel some heat at the heater outlet itself if the fans weren't running. I certainly didn't feel like I was getting 2kW of heating although not sure how long I should leave it running before deciding it's not working.

I then tried running on gas, this warmed up very quickly and got hot air out of the outlets with the fan running.

Interested to hear your thoughts on this. If the relays are at fault, what is the best way to test?

Thanks

George



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